Leading FRP Storage Tank Manufacturer in India: Setting New Quality Benchmarks
These products made of fiber reinforced plastic is the FRP storage tank. It is primarily a brand-new composite material created by a machine run by a microcomputer using resin as a powerful adhesive and glass fiber as a reinforcing agent.
FRP (Fiberglass reinforced plastic) storage tanks have the qualities of being anti-corrosive, highly durable, lightweight, and long-lasting. They may be flexibly designed and employed in a variety of industries, including the chemical process industries, environmental conservation, food, pharmaceutical industry, etc., thanks to their versatile design ability and strong ease of processing. It is gradually displacing carbon steel and stainless steel in the majority of market segments.
Types of FRP Storage Tanks
For storing liquids or solids, FRP water tank manufacturers like Fibrograts has a variety of options. These solutions are constructed entirely of FRP or with FRP combined with a dual laminate thermoplastic liner such as PP, PVC, CPVC, ECTFE, PVDF, FEP, TFM, etc. Laminate storage tank are simple to install in a variety of chemical situations thanks to the material selection. Experience has taught us that each application has unique specifications. The comprehensive engineering, fabrication, delivery, and installation of every component are all included in the Fibrograts FRP storage tank.
- Horizontal Storage Tanks (With or Without Insulation)
- FRP Acid Storage Tanks
- Underground FRP Storage Tanks
- FRP Waste water Storage Tanks
- Water FRP Storage Tanks
Fibrograts’ FRP & Dual Laminate Storage Tanks can be equipped with numerous Accessories such as:
- Load Cells
- Level Indicators
- Reinforcement of Steel or FRP
- Vent Scrubbers
Fibrograts is a leading manufacturer and supplier of high-quality FRP storage tanks in India. With years of experience in the industry, the company has earned a reputation for producing storage tanks that are durable, reliable, and built to last.
We offer storage tanks in a variety of configurations to meet the specific needs of our customers. Our tanks are available in cylindrical (vertical and horizontal), square or rectangular shapes, and can be created with hand-layup techniques. Also, we offer tanks with a flat top and bottom, cone-shaped top and bottom, or dished ends, providing flexibility for various applications.
We are proud to offer storage tanks with capacities ranging from 1 m3 to 400 m3, with tanks up to 150 m3 being manufactured at our facility. For tanks larger than 150 m3, we offer on-site manufacturing to ensure our clients’ needs are met.
We are committed to producing high-quality materials that meet the needs of our customers. Our tanks are designed to be durable, reliable, and built to last. We only utilise the highest quality materials and employ skilled technicians to manufacture our tanks, ensuring that each FRP tank is of the highest quality. If you’re looking for FRP storage tank manufacturers in India, look no further than Us.
“Get in touch with FGPL, the leading FRP storage tank manufacturer, for reliable and durable storage solutions. Contact us today to request a quote and streamline your storage needs.”
Characteristics of FRP Storage Tank
High strength and light weight
The tensile strength is comparable to or even greater than carbon steel, and the specified strength can be likened to modern alloy steel. Its density is between 1.5 and 2.0, which is only 1/4 to 1/2 of carbon steel.
Excellent resistance against corrosion
FRP (Fiberglass reinforced plastic) is a reliable material that resists corrosion. It is resistant to a wide range of oils and solvents as well as the environment, water, acids, alkalis, and salts of all concentrations. It has been used in place of carbon steel, stainless steel, wood, non-ferrous metals, and other materials in all areas of chemical anti-corrosion.
Acceptable dielectric properties
It may be used to create insulators and is a great insulator. At high frequency, it can still exhibit acceptable dielectric characteristics. It has been frequently employed in radar radomes because of its effective microwave transmission.
Excellent thermal performance
There is little thermal conductivity. At ambient temperature, it has a specific energy of 1.25–1.67 KJ/(mhK), which is only 1/100–1/1000 that of metal. It is a top-notch thermal insulating product. It is the optimum thermal protection and eliminate potential material under the circumstance of immediate ultra-high temperature.
Flexible designs of different structural goods can be created to match the needs of the application, resulting in a product with good integrity.
To achieve the features of various products, such as anticorrosion, immediate high temperature resistance, products with special high tensile strength in some directions and excellent dielectric characteristics, etc., a range of materials can be chosen.
- The moulding procedure can be freely chosen based on the goods’ shape, specifications, use, and quantity.
- The procedure is straightforward and can be formed all at once. Its technological superiority is more apparent for products with complicated shapes, challenging forms, and limited quantities.
- Tank system design and construction with the fume exhaust system.
- Tank with a durable industrial thermoplastic design.
- Eco-friendly fume extraction system that prevents corrosion of nearby steel buildings, cranes, and roof structures.
- Flat-pack modules of plastic tanks are available (reduced volume)
- There is a heating and circulation system. (optional)
- Tank manufactured of industrial thermoplastic that has been stress-relieved and welded using cutting-edge hot gas extrusion welding technology.
- For simple transportation, modules are combined and welded on location.
- 100% leakproof welding.
- A non-fuming workplace.
- An environment free from corrosion.
- Tanks of a 40-meter length are available.
- Nitric acid and hydrochloric acid mixtures as well as HCl can be used in polypropylene pickling tanks.
- Stringent environmental requirements are met by plastic tanks.
Benefits/Advantages Of FRP Storage Tank
- Pickling hot
- A brief pickling period
- Fewer pickle tanks
- A rise in productivity
- Minimal rejection
- Tidy work environment
- High level of employee approval
- Higher quality pickles
- Sludge drains easily
- Resistant to corrosion
- Maintenance-free and cost-effective
- Trustworthy welding seam
- Tanks often last up to 20 years
- Space-saving and integrated fume ducting
What is an FRP tank and what are its applications?
A type of storage tank known as an FRP tank, or fibreglass reinforced plastic (FRP) tank, is constructed from a mixture of fibreglass and resin. It is made to be extremely durable, resistant to corrosion & chemicals, and low maintenance. Water treatment, HCL chemical storage, f&b processing, and petroleum are just a few of the many industries that frequently use FRP tanks. They are excellent for keeping substances like chemicals & liquids.
What are the benefits of FRP tanks over other types of tanks?
Over other types of traditional tanks, FRP tanks provide a number of benefits, including:
- FRP tanks are excellent for storing corrosive and poisonous compounds since they are resistant to a variety of substances.
- Lightweight: Compared to other tank materials, FRP tanks are significantly more portable and simpler to install.
- Low Maintainance: Highly durable FRP tanks need little to no maintenance. The overall cost of ownership is minimized as a result.
- Long lifespan: FRP tanks are made to survive for a long time and offer a durable, affordable option for storage needs.
- FRP tanks can be created to meet precise specifications, including form, size and volume.
What types of FRP tanks are available in India from FGPL?
There are a few types and designs from FGPL – the best FRP storage tank manufacturer, including:
- Horizontal tanks: Tanks with horizontal specifications have a flat bottom and are perfect for preserving bigger amounts of chemicals and liquids like carboxylic acid.
- Large tanks: These tanks are used for bulk liquid, chemicals like carboxylic acid, HCL and other material storage, thus, are known as large storage tanks.
- Vertical tanks: Ideal for preserving chemicals and liquid, these vertical tanks are made to be erected vertically.
- Conical tanks: These are cylindrical tanks with conical bottoms that provide complete drainage and easy cleaning.
- HCL storage tank: These chemical containers are used to store and transport hydrochloric acid (HCL). They are made of corrosion-resistant materials and feature safety measures to prevent leaks and spills.
What materials are used in the manufacture of FRP tanks?
Fiberglass and resin are blended to create FGPL’s FRP tanks. The tank’s structural strength and durability are provided by fibreglass, while its chemical resistance and waterproofing are provided by resin. Polyester resin, which is well-known for its superior chemical resistance and durability, is the resin that is mostly used in the manufacture of Fiberglass-reinforced tanks.
How are FRP tanks manufactured in India?
The filament winding technique is used in India to produce FRP tanks. This technique involves wrapping fibreglass and resin around a mandrel to build a strong and durable tank. The mandrel is removed after the winding process is finished, leaving a hollow container behind. Until the tank achieves the right size and shape, the technique can be done multiple times.
What is the typical lifespan of an FRP tank?
An FRP tank approximately lasts between 20 and 30 years, depending on many elements like the material quality and maintenance. FRP tanks are designed to be extremely strong and corrosion-resistant, which helps to increase their durability. An FRP tank’s lifespan can be extended with appropriate care and maintenance.
What is the cost of FRP tanks in India?
The price of FRP tanks in India varies according to the manufacturer, size, type, and specifications of the tank. FRP tanks are frequently more costly than tanks made of steel or plastic. However, because FRP tanks require little maintenance and have a long lifespan, the overall cost of ownership is frequently lower.
How to select a reliable FRP tank manufacturers in India?
When selecting an FRP tank manufacturers in India, it is important to consider these following factors:
- Experience and reputation: Look out such a manufacturer with a track record of delivering FRP tanks of the finest quality. To determine the reputation of the manufacturer, contact references and examine client testimonials.
- Materials of good quality: Make sure the tank manufacturer only uses superior resin and fibreglass. To confirm the quality of the materials, request certifications and test reports.
- Manufacturing process: Make sure the company produces its tanks using a proven method, like filament winding.
- Customization options: Consider a manufacturer that can provide custom-made tanks to meet specific requirements.
- Customer support and service: Select a manufacturer like FGPL that provides continuous maintenance and customer support services related to FRP acid storage tanks, Underground FRP Fuel Storage Tanks & HCL storage tank.
What are the maintenance requirements for FRP tanks in India?
As one of the best FRP tank manufacturers in India Fibrograts FRP tanks is designed to require minimal maintenance, there are a few easy steps that can be performed to ensure their performance and longevity:
- Check the tank frequently for any indications of ageing or damage.
- Maintain a clean and debris-free tank.
- The tank should be kept in a dry, well-ventilated area.
- Don’t subject the tank to very hot or very cold conditions.
- Use only chemicals that are safe to use with the tank, in accordance with the manufacturer’s recommendations.
What is the warranty offered by FRP tank manufacturers?
The manufacturers provide a 0–5 year warranty on their FRP tanks, which covers issues in the materials and workmanship. Before buying a tank, it’s essential to confirm the warranty terms and conditions with the manufacturer. In India, Among all FRP storage tank manufacturers, FGPL provides the best custom HCL storage tank, Underground FRP Fuel Storage Tanks & FRP acid storage tanks